Pipe Welding Jig for Greater Ease and Precision
DOI:
https://doi.org/10.11594/ijmaber.06.07.15Keywords:
Pipe welding, Jig design, Welding efficiency, Vocational training, SafetyAbstract
Pipe welding requires precision, stability, and safety to ensure results of acceptable quality. This study introduces a pipe welding jig designed to help welders maintain accurate 6G and 5G positions while reducing defects like misalignment and pipe distortion. The jig was designed to improve welding efficiency, safety, and precision, which makes the process easier and more consistent. A panel evaluation was conducted by five experts to assess four key aspects: design, ease of use, durability, and safety with an evaluation form with Likert-scale rating. The results were analyzed with Cronbach’s Alpha which revealed a score of 0.720 that showed the items were reliable. Experts rated the jig highly particularly on its stability, usability, and effectiveness in improving welding accuracy. This tool can benefit vocational training and industrial applications by minimizing errors and increasing productivity while helping to ensure welders’ wellbeing. Future improvements may include adjustable designs for various pipe sizes and automated features for enhanced efficiency.
Downloads
References
Bryman, A. (2016). Social research methods (5th ed.). Oxford University Press.
Demirel, O.U.T., Biskiner, E., & Sahin, Z. (2023). A technical review on metal welding works. In Proceedings of the Ases International Bandirma Scientific Studies Conference (Oct 27–29,2023).
Huong, T. T. T (2021). Design, manufacture the semi-automatic pipe welding equipment. International Journal of Education and Social Science Research, 4 (5), 53-62.
O. Ismaila, O., Akanbi, O., Obiora, I. Daniel, Mu-sa, A., Sanusi, A. (2011). Ergonomic Eval-uation Of Welding Workplace 10th Inter-national Symposium on Human Factors and Organization Design and Manage-ment (ODAM), Grahamstown South Afri-ca.
Okumus, D., Fariya, S., Tamer, S. Gunbeyaz, S.A., Yildiz, G., Kurt, R.E, Barlas, B. (2023). The impact of fatigue on shipyard weld-ing workers’ welding workers’ occupa-tional health and safety and performance. Ocean Engineering, 285 (1).
S.-Y. Baek, J.-H. Nam (2021). Physical welding factors for reclassified welding positions in shipbuilding assembly process based on muscle activity measured by surface electromyography. J. Mar. Sci. Eng., 9 (11).
Suhana N., Mohd Norazlinshah, M.S., Zuraida, I. & Noor Adlina, I (2023). Inovasi Smart Welding Jig (SWJ) Bagi Kursus Kimpalan. SkillsMalaysia Journal, 9 (1), 12-16.
Tavakol, M., & Dennick, R. (2011). Making sense of Cronbach’s alpha. International Journal of Medical Education, 2, 53–55. https://doi.org/10.5116/ijme.4dfb.8dfd
Downloads
Published
Issue
Section
License
Copyright (c) 2025 Sirhajwan Idek, Brandon Alvin, Felix Alejandro Favid, Mohd Nabil Fikri, Mohd Firdaus Sariman, Azme Budiman

This work is licensed under a Creative Commons Attribution 4.0 International License.
Authors who publish with this journal agree to the following terms:
Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.
Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.
Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work (See the Effect of Open Access).














